Electroplating Machine Operator Stationary Plant & Machine Operators

The body of rules, procdeures and regulations related to safety, health and welfare of people in their workplace.

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Occupational Health and Safety Management

Charles D. Reese

2018

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Principles of Health and Safety at Work

Allan St John Holt, Jim …

2015

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Occupational Health and Safety Act and Regulations 85 of 1993

Lizelle Rossouw

2022

The various processes various materials used for electroplating may produce, such as copper plating, silver plating, nickle plating, gold plating, embossed gold plating, degreasing, and others.

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Electroplating

David Hanson

2019

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Practical Electro-Plating; A Guide for the Electroplater

William Lyon David [From…

2018

Flow of electric charge, carried by electrons or ions in a medium such as an electrolyte or a plasma.

The national and international requirements, specifications and guidelines to ensure that products, services and processes are of good quality and fit for purpose.

Qualities, specifications, applications and reactions to different fabricating processes of various types of metal, such as steel, aluminium, brass, copper and others.

The various parts of a metalworking machine using electroplating processes to provide coating to workpieces, such as the plating barrel, plating line, borehole, battery charger, and others.

The various metalworking processes using electric current to form metal coating on an electrode and on the workpiece, such as pulse electroplating, pulse electrodeposition, brush electroplating, and others.

Ensure that the necessary equipment is provided, ready and available for use before start of procedures.

Evaluate which deficient processed workpieces do not meet the set-up standard and should be removed and sort the waste according to regulations.

Remove individual workpieces after processing, from the manufacturing machine or the machine tool. In case of a conveyor belt this involves quick, continuous movement.

Ensure the machine is fed the necessary and adequate materials and control the placement or automatic feed and retrieval of work pieces in the machines or machine tools on the …

Identify operating problems, decide what to do about it and report accordingly.

Wear relevant and necessary protective gear, such as protective goggles or other eye protection, hard hats, safety gloves.

Control the temperature and changing composition of the solution composed of different chemical components and used to cover a surface with a thin layer of metal.

Tend a metalworking machine designed to coat metal surfaces by using electric current to form metal coatings on an electrode and on the workpiece, monitor and operate it according to …

Understand the principles of electricity and electrical power circuits, as well as the associated risks.

The manufacture of steam or other vapour generators, the manufacture of auxiliary plant for use with steam generators: condensers, economisers, superheaters, steam collectors and accumulators. The manufacture of nuclear reactors, …

The manufacture of heavy weapons (artillery, mobile guns, rocket launchers, torpedo tubes, heavy machine guns), small arms (revolvers, shotguns, light machine guns), air or gas guns and pistols, and war …

Various processing methods on non-ferrous metals and alloys such as copper, zinc and aluminium.

Recommended Books

1 book

Electroplating

David Hanson

2019

Preview

Variations of precious metals according to density, corrossion resistance, electrical conductivity, light reflectivity and quality.

The composition, structure, and properties of substances and the processes and transformations that they undergo; the uses of different chemicals and their interactions, production techniques, risk factors, and disposal methods.

The process of shaping metal parts with a high relief or very fine features, such as coins, medals, badges or buttons, by pressing the surface of the metal between two …

Tthe qualities and applications of electrical discharge, including voltage and electrodes.

Various processing methods on iron and iron-containing alloys such as steel, stainless steel and pig iron.

The manufacture of different cutlery items, such as forks, spoons, knives, razors or scissors.

The manufacture of metal items that can be attached to a door in order to support its function and appearance. The manufacture of padlocks, locks, keys, hinges and the like, …

The manufacture of rivets, washers and similar non-threaded products, screw machine products, screws, nuts and similar threaded products.

The manufacture of flatware , hollowware , dinnerware and other non-electrical utensils for use at the table or in the kitchen.

The various processes and technologies used for to coating and painting fabricated metal workpieces.

Metal processes linked to the different types of metal, such as casting processes, heat treatment processes, repair processes and other metal manufacturing processes.

Apply preparatory treatment, through mechanical or chemical processes, to the workpiece preceding the main operation.

Clean industrial containers and prepare them according to specific requirements.

Read and interpret such technical resources such as digital or paper drawings and adjustment data in order to properly set up a machine or working tool, or to assemble mechanical …

Dispose of dangerous materials such as chemical or radioactive substances according to environmental and to health and safety regulations.

Use various techniques to ensure the product quality is respecting the quality standards and specifications. Oversee defects, packaging and sendbacks of products to different production departments.

Maintain records of the progress of the work including time, defects, malfunctions, etc.

Observe and listen to machinery operation to detect malfunction. Service, repair, adjust, and test machines, parts, and equipment that operate primarily on the basis of mechanical principles. Maintain and repair …

Oversee the data presented by a gauge concerning the measurement of pressure, temperature, thickness of a material, and others.

Perform tests putting a system, machine, tool or other equipment through a series of actions under actual operating conditions in order to assess its reliability and suitability to realise its …

Offer help and advice to service technicians in case of machine malfunctions and other repair tasks.

Set up and give commands to a machine by dispatching the appropriate data and input into the (computer) controller corresponding with the desired processed product.

Observe and identify various kinds of imperfections in metal workpieces or finished products. Recognise the best fitted manner of fixing the problem, which could be caused by corrosion, rust, fractures, …

Immerse the components anode and cathose of an electric circuit in a electrolyte solution safely, consisting of metal salts, acids, bases, and other ions that facilitate the flow of electricity.

Leave freshly coated workpieces to dry in a temperature-controlled and dust-proof environment.

Prevent steel or iron workpieces from rusting and other corrosion by applying a protective zinc coating to the metal surface through the process of galvanisation by using methods such as …

Monitoring that specifications such as colour, shape, glaze, texture, weight, depth of coating are met.