Spark Erosion Machine Operator Metal, Machinery & Related Trades Workers

Tthe qualities and applications of electrical discharge, including voltage and electrodes.

The national and international requirements, specifications and guidelines to ensure that products, services and processes are of good quality and fit for purpose.

Qualities, specifications, applications and reactions to different fabricating processes of various types of metal, such as steel, aluminium, brass, copper and others.

The various eroding technology and techniques, automated or otherwise, such as electrical discharge machining, die sinking, wire eroding and others.

Employ cross-reference tools and programmes, listing file names and line numbers, to identify part numbers, descriptions, and the vendor as source of origin.

Read and interpret such technical resources such as digital or paper drawings and adjustment data in order to properly set up a machine or working tool, or to assemble mechanical …

Dispose of possibly hazardous waste material created in the cutting process, such as swarf, scrap and slugs, sort according to regulations, and clean up workplace.

Continuously check up on the automated machine's set-up and execution or make regular control rounds. If necessary, record and interpret data on the operating conditions of installations and equipment in …

Measure the size of a processed part when checking and marking it to check if it is up to standard by use of two and three dimensional precision measuring equipment …

Evaluate which deficient processed workpieces do not meet the set-up standard and should be removed and sort the waste according to regulations.

Remove individual workpieces after processing, from the manufacturing machine or the machine tool. In case of a conveyor belt this involves quick, continuous movement.

Set up and give commands to a machine by dispatching the appropriate data and input into the (computer) controller corresponding with the desired processed product.

Ensure the machine is fed the necessary and adequate materials and control the placement or automatic feed and retrieval of work pieces in the machines or machine tools on the …

Identify operating problems, decide what to do about it and report accordingly.

Monitor and operate a spark erosion machine according to regulations.

The variety of cutting technologies, such as software or mechanics, guiding cutting processes through lasering, sawing, milling etc.

The manufacture of steam or other vapour generators, the manufacture of auxiliary plant for use with steam generators: condensers, economisers, superheaters, steam collectors and accumulators. The manufacture of nuclear reactors, …

The manufacture of heavy weapons (artillery, mobile guns, rocket launchers, torpedo tubes, heavy machine guns), small arms (revolvers, shotguns, light machine guns), air or gas guns and pistols, and war …

Method of quality control that uses statistics to monitor processes.

Recommended Books

2 books

Statistical Process Control in Manufacturing Practice

Kear

2020

Preview

Statistical Process Control in Automated Manufacturing

Bert Keats

2020

Preview

The composition, structure, and properties of substances and the processes and transformations that they undergo; the uses of different chemicals and their interactions, production techniques, risk factors, and disposal methods.

Understand electrical engineering, a field of engineering that deals with the study and application of electricity, electronics, and electromagnetism.

Various processing methods on iron and iron-containing alloys such as steel, stainless steel and pig iron.

The manufacture of different cutlery items, such as forks, spoons, knives, razors or scissors.

The manufacture of metal items that can be attached to a door in order to support its function and appearance. The manufacture of padlocks, locks, keys, hinges and the like, …

The manufacture of tins and cans for food products, collapsible tubes and boxes, and of metallic closures.

The manufacture of reservoirs, tanks and similar containers of metal, of types normally installed as fixtures for storage or manufacturing use. The manufacture of metal containers for compressed or liquefied …

The manufacture of flatware , hollowware , dinnerware and other non-electrical utensils for use at the table or in the kitchen.

The manufacture of metal cable, plaited bands and other articles of that typr, uninsulated or insulated cable not capable of being used as a conductor of electricity, coated or cored …

The manufacture of knives and cutting blades for machines or for mechanical appliances, hand tools such as pliers, screwdrivers etc. The manufacture of non-power-driven agricultural hand tools, saws and saw …

Various processing methods on non-ferrous metals and alloys such as copper, zinc and aluminium.

The most optimal rotation or cycle time and over-all quality of a tool or a machine's processes.

Metal processes linked to the different types of metal, such as casting processes, heat treatment processes, repair processes and other metal manufacturing processes.

Apply statistical methods from Design of Experiments (DOE) and Statistical Process Control (SPC) in order to control manufacturing processes.

Ensure that the necessary equipment is provided, ready and available for use before start of procedures.

Implement the relevant procedures, strategies and use the proper equipment to promote local or national security activities for the protection of data, people, institutions, and property.

Use various techniques to ensure the product quality is respecting the quality standards and specifications. Oversee defects, packaging and sendbacks of products to different production departments.

Understand and assess the models and symbolic language of the GD&T system indicating engineering tolerances.

Maintain records of the progress of the work including time, defects, malfunctions, etc.

Observe and listen to machinery operation to detect malfunction. Service, repair, adjust, and test machines, parts, and equipment that operate primarily on the basis of mechanical principles. Maintain and repair …

Inspect and mark parts of the workpiece to indicate how they will fit into the finished product.

Evaluate how much stock is used and determine what should be ordered.

Test processed workpieces or products for basic faults.

Perform tests putting a system, machine, tool or other equipment through a series of actions under actual operating conditions in order to assess its reliability and suitability to realise its …

Set up the desired product design in the CNC controller of the CNC machine for product manufacturing.

Offer help and advice to service technicians in case of machine malfunctions and other repair tasks.

Read and comprehend standard blueprints, machine, and process drawings.

Keep records of the machine's faults, interventions and irregularities for quality control.

Evaluate when to invest in replacing machines or machine tools and take the necessary actions.

Use computer-aided manufacturing (CAM) programmes to control machinery and machine tools in the creation, modification, analysis, or optimisation as part of the manufacturing processes of workpieces.