Tool And Die Maker Metal, Machinery & Related Trades Workers

The qualities and applications of various kinds of dies, the different components of a die (such as the die block, punch plate, pierce punch and others) and the types of …

Understand machines and tools, including their designs, uses, repair, and maintenance.

The national and international requirements, specifications and guidelines to ensure that products, services and processes are of good quality and fit for purpose.

Qualities, specifications, applications and reactions to different fabricating processes of various types of metal, such as steel, aluminium, brass, copper and others.

The offered machine tools and products, their functionalities, properties and legal and regulatory requirements.

Adjust cut sizes and depths of cutting tools. Adjust heights of worktables and machine-arms.

Comply with precision standards specific to an organisation or product in metalworking, involved in processes such as engraving, precise cutting, welding.

Read and interpret such technical resources such as digital or paper drawings and adjustment data in order to properly set up a machine or working tool, or to assemble mechanical …

Operate cutting and measuring instruments in order to cut/shape pieces of metal into given dimensions.

Ensure that the necessary equipment is provided, ready and available for use before start of procedures.

Join together pieces of metal using soldering and welding materials.

Operate a variety of hand tools designed for grinding production materials, such as angle grinders, die grinders, grindstones, bench grinders, and others.

Test processed workpieces or products for basic faults.

Perform tests putting a system, machine, tool or other equipment through a series of actions under actual operating conditions in order to assess its reliability and suitability to realise its …

Prepare metal or other material workpieces for joining processes by cleaning the workpieces, checking their measurements with the technical plan and marking on the pieces where they'll be joined.

Read and comprehend standard blueprints, machine, and process drawings.

Inspect and smooth burred surfaces of steel and metal parts.

Identify operating problems, decide what to do about it and report accordingly.

Wear relevant and necessary protective gear, such as protective goggles or other eye protection, hard hats, safety gloves.

Identify and repair defects in a hand tool handle or shaft. Ensure the tool is in safe working condition. Identify defective and dull cutting edges in tools and use appropriate …

Operate various sizes and types of files used for removing burrs from and smoothening the edges of a workpiece.

Operate equipment designed to buff and polish metal workpieces, such as diamond solutions, silicon-made polishing pads, or working wheels with a leather polishing strop, and others.

The materials and processes used to create imitation jewellery, and how to manipulate the materials.

The various technologies used for the joining and assembling of fabricated metal workpieces.

Recommended Books

2 books

Fundamentals of Metal Joining

Dheerendra Kumar Dwivedi

2021

Preview

Welding Technology

J. Paulo Davim

2021

Preview

The variety of cutting technologies, such as software or mechanics, guiding cutting processes through lasering, sawing, milling etc.

Recommended Books

1 book

Advanced Cutting Tool Technology and Machine Processes

Riyadh A. Al-Samarai, Ya…

2025

The computer-aided design (CAD) software for creating, modifying, analysing or optimising a design.

Variations of precious metals according to density, corrossion resistance, electrical conductivity, light reflectivity and quality.

Various processing methods on iron and iron-containing alloys such as steel, stainless steel and pig iron.

The various processes in the metalforming practices of forging, such as swaging, open-die forging, automatic hot forging, cogging, impression-die forging, roll forging, upsetting, press forging, and others.

The manufacture of knives and cutting blades for machines or for mechanical appliances, hand tools such as pliers, screwdrivers etc. The manufacture of non-power-driven agricultural hand tools, saws and saw …

The variety of technologies and techniques, such as forging, pressing, stamping, rolling and others, used for the forming processes of metal product manufacturing.

The most optimal rotation or cycle time and over-all quality of a tool or a machine's processes.

Metal processes linked to the different types of metal, such as casting processes, heat treatment processes, repair processes and other metal manufacturing processes.

The various types of processes removing burrs from fabricated workpieces, such as grinding, media blasting, sanding, mass-finishing, spindle finishing, electrochemical deburring, abrasive flow machining, manual deburring, and others.

Recommended Books

1 book

Advances in Abrasive Based Machining and Finishing Processes

S. Das, G. Kibria, B. Do…

2021

Operate temperature gauges to maintain food and drink items at appropriate temperatures.

Ensure the necessary, usually constant, temperature of processed metal workpieces during metal fabrication processes.

Maintain records of the progress of the work including time, defects, malfunctions, etc.

Continuously check up on the automated machine's set-up and execution or make regular control rounds. If necessary, record and interpret data on the operating conditions of installations and equipment in …

Oversee the data presented by a gauge concerning the measurement of pressure, temperature, thickness of a material, and others.

Monitor the processing of a workpiece in motion, such as a piece of metal or wood moved linearly over a static manufacturing machine.

Measure the size of a processed part when checking and marking it to check if it is up to standard by use of two and three dimensional precision measuring equipment …

Perform regular maintenance, possibly including corrections and alterations, on a machine or machine tool to ensure it remains in a proper productive state.

Set up the desired product design in the CNC controller of the CNC machine for product manufacturing.

Keep records of the machine's faults, interventions and irregularities for quality control.

Evaluate which deficient processed workpieces do not meet the set-up standard and should be removed and sort the waste according to regulations.

Remove individual workpieces after processing, from the manufacturing machine or the machine tool. In case of a conveyor belt this involves quick, continuous movement.

Set up and give commands to a machine by dispatching the appropriate data and input into the (computer) controller corresponding with the desired processed product.

Ensure the machine is fed the necessary and adequate materials and control the placement or automatic feed and retrieval of work pieces in the machines or machine tools on the …

Supply the machine with the necessary tools and items for a particular production purpose.

Use computer-aided manufacturing (CAM) programmes to control machinery and machine tools in the creation, modification, analysis, or optimisation as part of the manufacturing processes of workpieces.

Apply the appropriate lubricant matching the kind of metal of the processed metal workpiece during polishing processes, such as was or kerosene.

Remove the accumulated scale, or metal 'flakes', on the surface of the metal workpiece caused by oxidation after removal from the furnace by spraying it with an oil-based liquid that …

Tend a metalworking machine designed to remove excessive edges from a workpiece by applying deburring, abrasive machine processes, monitor and operate it according to regulations.